CE Type Glass Lined Reactor

CE type glass lined reactor

Equipment name: CE type glass lined reactor

Equipment specifications: 1000~80000L

Equipment pressure: -0.1~1.0Mpa

Equipment temperature: -19~200℃

Equipment design service life: 10 years

a. How to ensure the temperature balance of the glass lined reactor

In the use of glass lined reactors, the processing of reaction materials mainly relies on changes in the temperature of the reactor to achieve material reactions. If the temperature of the reactor is out of control, it will inevitably affect the reaction process and effect seriously. Does it guarantee temperature balance? Let's take a look together!

1. To control the reaction speed of the glass lined reactor, the opening is not too fast. When the equipment is operated, people tend to be too hasty and the machine rotates to a larger value. In fact, this method is often counterproductive. In this state, the equipment is easily reversed, which will result in a deformed stirred tank. In addition, in addition to deformation, this also causes a rapid rise in body temperature and damage to the mechanical properties.

2. The cooling temperature of the glass lined reactor must be adjusted and circulated gradually. Once its temperature rises to the rated temperature, it will affect the material reaction. In this case, the cooling effect of the cooling system is very important, but it is necessary to pay attention to the gradual circulation to avoid excessive temperature difference.

3. In order to balance the temperature of the glass lined reactor, the amount of material processed should be within a reasonable range. Therefore, the more the number of materials processed, the higher the temperature of the reactor. This is to remind the equipment operator that it may be due to too much material and not reach the ideal temperature within the specified time, but this is normal.

The above is the method to keep the temperature balance of the glass lined reactor. In order to provide a good basis for the reaction of the material and ensure that the reaction can proceed fully, everyone should have a certain understanding of the above methods.

b. Production process of glass lined reactor

The Glass lined reactor is a kind of industrial enamel product. It is formed by the high silicon content glass enamel enamel through the high-temperature enamel of about 900 ℃, so that the glass enamel is evenly and tightly attached to the surface of the metal substrate. A composite product with dual advantages of strength and glass corrosion resistance, its specific production process is as follows:

1. When making the Glass lined reactor, first press the steel plate with a mold into a baffle that meets the requirements of the reaction tank. The width of the baffle should be one-eighth to one-sixth of the reaction tank, and then the baffle According to the size of the equipment, it is folded into one or more layers, and then welded to its inner wall for enamelling.

2. The dry mix, welding rod and enamel used to produce the Glass lined reactor must be of high quality. The steel plate should have a tight inner lattice structure and trace elements, because it can inhibit hydrogen absorption. For the enamel, choose the enamel with good corrosion resistance, excellent temperature resistance and low melting point.

3. Enameling in the Glass lined reactor adopts the firing process of "low temperature long firing" and "slow cooling after enamel firing". The reaction tank has no pores after enameling three times, and the subsequent enameling just increases the thickness of the enamel layer. So it has good corrosion resistance, friction resistance, and collision resistance.

The quality of an Glass lined reactor is directly related to the production process of the equipment. Therefore, understanding the production process of the equipment will help us choose better quality products. I hope that the above content can help users choose the right one. The product.

c. Disassembly process of glass lined reactor

Sometimes companies need to dismantle the glass lined reactor for various reasons, such as site modification, equipment transfer, etc. The entire process has a relatively large amount of construction. If you do not master the knowledge of equipment disassembly in advance, it is easy to cause damage to the reactor equipment. Therefore, the editor uses the following content to help everyone understand its disassembly process:

1. Prepare for disassembly.

2). Prepare the necessary places and tools for dismantling the glass lined reactor (such as dial gauge, right magnetic base, feeler gauge, ruler, micrometer, caliper, etc.).

3). When there is no lifting equipment, a block block for lifting heavy parts is required. The block block has a load of 1.5 tons.

4). Remove the glass lined reactor cooling water system pipeline.

5). Remove the oil piping system and drain the oil in the cooler.

6). Disassemble the heating pump door, the inlet drain door, the recirculation door, and the outlet check door.

7). Remove the pressure gauge tube, balance tube, inlet filter screen and pump cover of the glass lined reactor.

You can follow the steps in the article to disassemble the glass lined reactor in turn. The disassembly process is relatively simple and reasonable, easy to implement, and can effectively solve the problem of rapid disassembly of the reactor during the temporary disassembly of the reactor. Of course, the disassembled structural parts of the reactor should be properly preserved. If stored outdoors, they should be protected from rain and sun, and moisture-proof measures should be taken when stored indoors.

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